Automated custom wire manufacturing process
Experience complete control over quality and costs
As a steel wire solutions provider, we understand your focus on achieving maximum cost efficiency and delivery safety. That’s why our top priorities are ensuring the highest quality in our production and securing your supply chain at competitive costs. Our years of optimization, driven by advanced process management practices, continuous improvement, and cutting-edge machinery, allow us to achieve cost-efficiency and quality consistency far beyond what manual methods can offer.
We manage every aspect of the process in-house, including logistics and packaging, eliminating the need for outsourcing. Our collaboration with engineers to design and produce world-class equipment, combined with LEAN management principles, ensures constant improvement and excellence in every product we deliver.
Our approach to steel wire processing
Fully in-house process and high-volume capability
We begin by designing and setting up the production line, and sourcing machines through consultations with our dedicated team of experts that rigorously evaluates all suppliers and components.
This ensures that our production is optimized and strategically planned from the outset, leveraging our and our partner’s expertise. Throughout the entire process, we continuously upgrade, maintain, and improve both the machinery and the production workflow.
Our production process starts with cutting and 2D, 3D, and CNC bending of the wire to form the desired product shape, followed by precise chamfering.
In our plants, we use high-speed cutting machines that are already fine-tuned for efficiency, yet we continuously seek opportunities to optimize and enhance their performance further.
Our production process features a highly automated setup for 3D and TIG welding, tailored to your volume needs. This automation boosts efficiency and ensures consistent, high-quality welds, allowing us to scale production while keeping costs low.
We prioritize welding quality to ensure the structural integrity and durability of the final product. Our advanced techniques deliver strong, precise welds that meet top industry standards, minimizing defects and reducing the risk of costly repairs.
We provide a range of coating options, including electropolishing and galvanization, with additional specialized coatings available upon request. This flexibility ensures you receive the precise finish needed for your product’s performance and durability.
Upon request, we assemble components from other suppliers into the final product, meticulously verifying each part using our highly automated inspection line. Advanced cameras ensure that every detail meets exact specifications.
This rigorous inspection process guarantees that the final product is flawless and aligns with your quality standards.
We offer sustainable packaging solutions that are seamlessly integrated into our production process and manage all delivery logistics. Whether shipping to your plant or directly to the store, we ensure efficient and eco-friendly packaging and timely delivery.
Our approach minimizes environmental impact while providing you with a complete, reliable solution for product delivery.
Sustainable steel wire coating & finishing
Do you know that… we are pioneering the shift from Chrome VI to Chrome III?
We are at the forefront of transitioning from Chrome VI to Chrome III technology.
By adopting to Chrome III, we achieve a cleaner chemical process, eliminating the hazardous chromic acid and reducing wastewater by 50%, which lowers disposal costs. Our advanced fume extraction systems capture emissions directly above the tanks, minimizing odors and ensuring a safer work environment.
This cutting-edge technology provides a stable process, consistent coating quality, and improved production reliability. It cuts production costs by using less water and leaving less waste, requires smaller tanks, and boosts efficiency. This leads to a reduced environmental footprint.
Rely on cost-effective steel manufacturing materials from regional sources
We are pioneering the shift from Chrome VI to Chrome III technology, implementing one of the most advanced and environmentally friendly galvanization lines in the industry.
Wires:
Coating:
- Low carbon steel wire
- Spring steel wire
- Stainless steel wire
- From 1.0 to 8.0 mm
- Tensile strength up to 1600 N/m2
- Galvanic coating
- Electropolishing
- Spray coating
- Plastic powder coating
- PA, PE, PVC, PO
- Nickel Chrome plating
- Zinc plating
- Zinc & Varnish coating
"At DRADURA, we rely on LEAN management to enhance efficiency through process standardization and repeatability. We achieve this by maintaining our machines, continuously improving processes, and training to anticipate and prevent issues before they occur. This approach ensures uninterrupted production, strong process control, and high-cost efficiency for our clients."
